: Testing must be done by someone familiar with TSC visual features to distinguish between actual porosity and oxides. How to Access the ASTM E2109-01 PDF
E2109 Standard Test Methods for Determining Area Percentage Porosity in Thermal Sprayed Coatings. ASTM International
ASTM standards are copyrighted documents. You can obtain the official or its latest reapproved version through authorized distributors: E2109 Standard Test Methods for Determining Area ... - ASTM astm e2109-01 pdf
: This method uses computerized image analyzers to calculate porosity more objectively, though it requires careful calibration to avoid "halo effects"—where the equipment incorrectly detects phase boundaries as pores. Critical Requirements for Accurate Testing
is the globally recognized standard for Determining Area Percentage Porosity in Thermal Sprayed Coatings (TSCs) . This standard provides a rigorous framework for assessing the quality and performance of coatings used in critical industrial applications, such as aerospace and chemical processing. Scope and Purpose of ASTM E2109-01 : Testing must be done by someone familiar
For a "ASTM E2109-01 PDF" to be useful in a lab setting, it must be used alongside proper specimen preparation.
The standard outlines two main methods for evaluation, both requiring the use of a reflected light metallurgical microscope: You can obtain the official or its latest
: It provides the methods for measurement but does not define what levels of porosity are "acceptable"; those limits are typically set by specific project requirements or industry contracts. Key Test Methods Defined
: Samples must be prepared according to ASTM Guide E1920 . Poor preparation can create "artifacts" like smearing or pullouts that look like pores but aren't, leading to false results.